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Automotive

 

As the complexity and precision of automotive parts become more demanding, the choice of sensor and the way that data is processed becomes more integral to the system and workstation design.

 

Alignment of camshaft bearings using Digital Miniature Probe fixture

 

Because they are quick, accurate, and cost effective, the Solartron Miniature Probe is frequently utilized in these types of bearing checks. It is small enough to be mounted to a bore gauge, and its double flexure design provides the ruggedness for the repeated up and down from being threaded through the mounts. Also, since the probes come pre-calibrated, they only need to be mounted and mastered before use, ensuring an easy setup on the factory floor.

Available Probes:

 Mini Probe

 

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Single Leaf Flexure - Crankshafts

Available Probes:

 Single Leaf Flexure

 

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Single Leaf Flexure for use in snap gauges for crankshafts

 

Solartron’s Single Leaf Flexure is for more abrasive applications, as well as jobs where standard pencil probes will not fit. It has been tested to over 20 million cycles, with extendable arms that can fit inside bores or other tough to reach places.


Wireless bore gauging for machine centres

 

Solartron’s WiGauge™ and WiGauge™ Gen II are built for bore and depth gauging applications where wired instruments are unfeasible or undesirable. A calibrated, digital 10 mm spring probe is encased in high impact ABS handle with an optional new integrated colour LCD screen.

Recommended Products

 WiGauge™

 

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WiGauge™

WiGauge™

Recommended Products

 WiGauge™

 

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Taking differential housing measurements using WiGauge™

 

Using one centralised WiGauge™ wireless solution for bore gauging on multi-machine cell projects, eliminates any redundancy that would occur by individually equipping each machine with its own independent ‘cabled’ system, ultimately dramatically reducing costs.


Cylinder head and cam shaft measurement using Flexures and Gauging Probes

 

With measurements being taken at 3 points per journal and cradle, both Gauging Probes and Flexures were used to achieve optimum results, with the diameter and centre point being calculated from these figures. In total, 12 Solartron sensors were used in the one fixture, communicating with one another using the Orbit® 3 Network, a fully formed digital measurement system.

 

Recommended Products

 Digital Probe

 Flexure Gauge

 

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Cylinder head and cam shaft measurements

UFT - Glass window

 

 

Recommended Products

 Ultra Feather Touch

 

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Glass gauging system

 

Taking measurements of glass for automotive and industrial applications needs to be precise and delicate. A combination of probes and non-contact sensors can be used with a single Orbit® Manager providing reliable data acquisition.


Measurements of automotive parts

 

As technologies have progressed, car manufacturers have had to ensure the precision production of parts and casing to ensure the smooth running and ultimate performance they strive to achieve, whilst keeping production costs down.

Using 120 probes integrated using the Orbit® Network, the interior geometry of the two main cases of a transfer/differential system could be measured at one time in an off-gauge station.

 

Recommended Products

 Digital Probe

 Flexure Gauge

 

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Orbit® Network

Piston gear measurement

 

 

Recommended Products

 SI7500

 

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Piston gear measurement

 

Working alongside companies who supply accurate and reliable precision gauging probes to manufacturing companies, Solartron Metrology’s display unit can improve the overall product offering, providing data to the end user.

 


Cars mechanical prototyping process

 

When the mechanical engineers
are designing a new chassis or a new security device for the automotive market, they base their analysis on existing theoretical schematics and structures behaviors.

The validation processes are very important to match the theory and the reality. In studying the movement structure in real situation, they definitively settle it.

Recommended Products

 S-Series

 

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Orbit® Network
 
 

 

 

Alternative Technologies

 

Water Stress in Agronomy

 

Nowadays, the climate issues are one of the most important and specialized science fields. The analysing methods on lack of water impacts are constantly changing. In order to help the agronomy world to understand the irrigation processes and their influence. Displacements sensors will be used to watch the growth’s process and link it with thestandard stimulus, water, sun exposure, pollution toxins, earth quality, chemicals etc.

Available Probes:

 SR-Series

 

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Aerospace

 

As the complexity and precision of automotive parts become more demanding, the choice of sensor and the way that data is processed becomes more integral to the system and workstation design.

 

Jet engine turbine blade gauging

 

Specialists in the investment casting and machining of alloy metals, such as aluminium and titanium, which are primarily used for jet aircraft engines and airframes, have to measure the dimensions of the blades after surface grinding.

Available Probes:

 Digital Probes 
 SI5500

 

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Profile Analysis of Complex Curves

Available Probes:

 Digital Probes

 

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Profile analysis of complex curves, such as airfoils

 

Although tolerance within the blades used on aircrafts are tight, the position of the blade can vary greatly in free space, leading to inaccurate readings at high volumes. Solartron’s 10 mm Digital Pneumatic Probes are ideal for this application.

 
 

 

 

Applications

 
Angles and Flatness
Angles and Flatness
Automatic Gauging
Automatic Gauging
Measure outer Diameter
Measure Outer Diameter
Damage Part
Scared of damaging the part?
Measure TIR
Measure TIR
Bearing
Bearing Industry
Semiconductor Wafer
Check Height of Semi-Conductor Wafer
Process Monitoring
Process Monitoring
Measure inner Diameter
Measure Inner Diameter
probe with Signal Conditioner
Probe with Signal Conditioner
Small Space
Small Space
Check Geometric Shape
Check Geometric Shapes
 
 

 

 
Technical Spec
 

Wireless Sensors and Tools

 

The WCM is an Orbit3 Module that provides an interface between the Orbit Digital Measurements Network and Solartron Wireless Hand Tools.

Combining multiple sensors using the Orbit Digital Measurement network is easy and data can be read using a Solartron readout or the Gauge Computer Software making system integration simple.

 
 
Wireless Connection Module
  •  Interface between the Orbit Digital Measurements Network and Solartron Wireless Hand Tools
  •  The WCM can connect with up to 6 Wireless Hand Tools.
  •  Provides a Robust Interface
 
 

 

  1. Solartron | Wireless Sensors and Tools | Wireless Multichannel Gauge
  2. Signal Conditioning Electronics | CAH Card-spec
  3. Solartron | CAH Conditioning Electronics
  4. Signal Conditioning Electronics | GPM Hybrid-spec

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