Mentor MP

mentor mp high performance dc drive

Modern, cost effective DC drive with excellent system integration flexibility

25 A – 7,400 A (5 HP – 6,080 HP)

 

24 V - 480 V | 575 V | 690 V

Control Techniques’ Mentor MP brings DC drive technology up to date, enabling existing and new DC motors to provide economic and productive service.

DC drive technology remains cost effective, efficient and is relatively simple to implement.

 

cULus

 
 

 

  •  Models available for two or four quadrant (regenerative) operation
  •  25 A to 7400 A, 24 V - 480 V | 500 V - 575 V | 500 V - 690 V
  •  Optional high-brightness LED or multi-language LCD keypad, simple configuration using plain text
  •  Modular parallel connection for higher power motor operation
  •  12/24 pulse operation to minimize harmonics
  •  IP20 (NEMA 1) protection for size 1, IP10 (open chassis) for size 2A and 2B, and IP00 (open chassis) for size 2C and 2D for easy, low cost installation
  •  Integrated drive and motor protection for:
    •  Over current
    •  Over temperature
    •  Phase loss
    •  SCR/Thyristor junction temperature
    •  Feedback loss
    •  Field loss
    •  Armature open circuit
  •  Internal field controller with intelligent field weakening means that for 90% of applications no additional external controller is required
    •  Frame size 1 to 8 A
    •  Frame size 2 to 20 A
    •  Flux control for enhanced open loop performance
  •  Optional FXMP25 external field controller for current fields up to 25 A
    •  Digital link for field control from Mentor MP or Mentor II
    •  Standalone digital control mode for simple application
    •  Flux control for enhanced open loop performance
    •  Intelligent field weakening
    •  Field forcing – for high dynamic machine reversal
    •  Field reversal – low dynamic machine reversing using two quadrant main stack
  •  Mentor MP size 1 can be used for fields greater than 25 A
  •  Serial port for Modbus RTU and PC communications
  •  3 Universal option module slots, allowing Mentor MP to benefit from the solutions developed for Control Techniques market leading AC drive technology.
    Each option slot allows:
    •  High performance PLC and motion control
    •  Ethernet and Fieldbus communications
    •  Connectivity to additional feedback devices
    •  Additional I/O
  •  Galvanically isolated control
  •  Smartcard for drive parameter back-up and copying, allowing rapid installation and maintenance
  •  Integrated PLC as standard
  •  Standard software features for easy integration
    •  PID controller
    •  Motorized potentiometer
    •  Digital lock (Slave operation from master encoder)
  •  Open loop control using estimated speed advanced processing based on armature voltage and field flux feedback
  •  Closed loop control using
    •  Tacho-generator feedback for connection to traditional DC motor
    •  Incremental encoder feedback for higher accuracy and position control
    •  Optional SinCos, SSI, Hiperface and EnDAT connectivity for high performance applications
  •  High performance control strategy
    •  32 bit microprocessor
    •  35μs current sampling time
    •  Speed controller and ramps update 250 μs
    •  Autotune features for armature, field current loops and speed loop

 

Current ratings

The power ratings for the 230 V, 480 V, 575 V and 690 V configurations are shown below.

The continuous current ratings given are for a maximum ambient temperature of 40 °C (104 °F) and an altitude of 1000 m (3,300 ft). For operation at higher temperatures and altitudes de-rating is required. Overload of 150 % for 30 s is available with ambient temperature of 40 °C (104 °F) up to a maximum of 10 repetitions per hour.

 

230 V ratings

MODEL

AC INPUT
CURRENT

DC OUTPUT
CURRENT

TYPICAL MOTOR POWER

CONTINUOUS

CONTINUOUS

150% OVERLOAD

240Vdc
@

A

A

A

hp

MP25A4(R)

22

25

37.5

5

MP45A4(R)

40

45

67.5

10

MP75A4(R)

67

75

112.5

20

MP105A4(R)

94

105

157.5

30

MP155A4(R)

139

155

232.5

40

MP210A4(R)

188

210

315

60

MP350A4(R)

295

350

525

100

MP420A4(R)

350

420

630

125

MP550A4(R)

450

550

825

150

MP700A4(R)

585

700

1050

200

MP825A4(R)

665

825

1237.5

225

MP900A4(R)

725

900

1350

250

MP1200A4(R)

1050

1200

1800

350

MP1850A4(R)

1570

1850

2775

550

 

480 V ratings

MODEL

AC INPUT
CURRENT

DC OUTPUT
CURRENT

TYPICAL MOTOR POWER

CONTINUOUS

CONTINUOUS

150% OVERLOAD

@ 400 Vdc 

500 Vdc

A

A

A

kW

hp

MP25A4(R)

22

25

37.5

9

10

MP45A4(R)

40

45

67.5

15

25

MP75A4(R)

67

75

112.5

27

40

MP105A4(R)

94

105

157.5

37.5

60

MP155A4(R)

139

155

232.5

56

75

MP210A4(R)

188

210

315

75

125

MP350A4(R)

295

350

525

125

200

MP420A4(R)

350

420

630

150

250

MP550A4(R)

450

550

825

200

300

MP700A4(R)

585

700

1050

250

400

MP825A4(R)

665

825

1237.5

300

500

MP900A4(R)

725

900

1350

340

550

MP1200A4(R)

1050

1200

1800

450

750

MP1850A4(R)

1570

1850

2775

700

1150

 

575 V ratings  

MODEL

AC INPUT
CURRENT

DC OUTPUT
CURRENT

TYPICAL MOTOR POWER

CONTINUOUS

CONTINUOUS

150% OVERLOAD

@ 630 Vdc

@ 600
Vdc

A

A

A

kW

hp

MP25A5(R)

22

25

37.5

14

15

MP45A5(R)

40

45

67.5

25

30

MP75A5(R)

67

75

112.5

42

50

MP105A5(R)

94

105

157.5

58

75

MP155A5(R)

139

155

232.5

88

100

MP210A5(R)

188

210

315

120

150

MP350A5(R)

295

350

525

195

250

MP470A5(R)

395

470*

705

265

350

MP700A5(R)

585

700

1050

395

500

MP825A5(R)

665

825*

1237.5

465

600

MP1200A5(R)

1050

1200

1800

680

900

MP1850A5(R)

1570

1850

2775

1045

1400

*For this rating at 575V, 150% overload time is 20s at 40°C and 30s at 35°C

 

 690 V ratings

MODEL

AC INPUT
CURRENT

DC OUTPUT
CURRENT

TYPICAL MOTOR POWER

CONTINUOUS

CONTINUOUS

150%OVERLOAD

@ 760 Vdc

@ 700 Vdc

A

A

A

kW

hp

MP350A6(R)

295

350

525

240

300

MP470A6(R)

395

470*

705

320

400

MP700A6(R)

585

700

1050

480

600

MP825A6(R)

665

825*

1237.5

650

700

MP1200A6(R)

1050

1200

1800

850

1000

MP1850A6(R)

1570

1850

2775

1300

1600

* For this rating at 690V, 150% overload time is 20s at 40°C  and 30s at 35°C .

 

Inputs and Outputs

FUNCTION

QTY

I/O DEFAULT FUNCTION

RATING

Analog input 1

1

Speed ref 1

10V±

Analog input 2

 

1

Speed ref 2

10V(default), 0-20mA or 4-20mA±

Analog input 3

1

Motor thermistor

10V, 0-20mA, 4-20mA or Motor thermistor input (default)±

Analog output

2

Speed feedback output

Current feedback output

10V(default), 0-20mA or 4-20mA±

Digital input

3

Run reverse input

Local/Remote select

Jog forward input

+24V

Digital input / output

3

At speed output

Reset input

Run forward input

+24V

Relay

2

Drive OK indicator

Normally closed

Drive enable

1

Drive enable

+24V

+24V External input

1

External 24V supply

+24V

 
 
 
Approval & Listings

cUL

USA and Canada (cUL Listed). UL File number: E171230

CE

European Union (all applicable directives and regulations LVD, EMD, RoHS, REACH

UKCA

United Kingdom (all applicable regulations)

RCM

Australia and New Zealand (Responsible Supplier Registration No. E6934)

EAC

Russian Customs Union. All Mentor MP models

ISO

Quality system: ISO 9001 (Certificate Nos. FM 739405)
Environmental management system: ISO 14001 (Certificate No. EMS 739789)
Occupational health and safety: ISO 45001 (Certificate No. 5430)

China RoHS

Chinese Order No. 32, 2016; Administrative Measures for the Restriction of Hazardous Substances in Electrical and Electronic Equipment (China RoHS 2),

EPA TSCA regulations

All Commander and Unidrive-M products
U.S. Environmental Protection Agency (“EPA”) recently promulgated regulations under the Toxic Substances Control Act (“TSCA”)

IHM, Basel convention,

MEPC 68/21 / Add.1, Annex 17, Resolution MEPC.269(68) 2015 Guidelines for the development of the inventory of hazardous materials.

Responsible Minerals Initiative (RMI)

CMRT compliance


 

Conformance
  •  Humidity 95% maximum (non condensing) at 40°C (104°F)
  •  Ambient temperature -15°C to +40°C (5°F to +104°F), 55°C (131°F) with derating
  •  Altitude: 0 to 3000 m (9,900 ft), derate 1% per 100 m between 1000 m (3,300 ft) and 3000 m (9,900 ft)
  •  Vibration: Tested in accordance with IEC 60068-2-64
  •  Mechanical shock tested in accordance with IEC 60068-2-29
  •  Storage temperature -40°C to +70°C (-40°F to +158°F)
  •  Electromagnetic immunity complies with EN 61800-3 and EN 61000-6-2
  •  Notch Immunity to IEC60146-1-1 class A
  •  IEC 61800-5-1 Electrical safety
  •  IEC 61131-2 I/O
  •  EN 60529 Ingress protection
  •  UL508C
  •  EN 61000-6-4 EMC - with optional EMC filters
  •  RoHS compliant

 

MODEL

FRAME

ARMATURE CURRENT

(A)*

FIELD

CURRENT (A)

OVERALL DIMENSION

OPERATION QUADRANTS OF

480V

EN / IEC

cULus

 

575V

EN / IEC

cULus to 600V

690V

EN / IEC

(W)
Width

(H)
Height

Depth
(D)

MP25A4(R)

MP25A5(R)

 

 

1A

 

*25

8

293mm (11.54in)

444mm (17.48in)

 

222mm (8.74in)

 

 

2 and 4

MP45A4(R)

MP45A5(R)

 

*45

MP75A4(R)

MP75A5(R)

 

*75

MP105A4(R)

MP105A5(R)

 

1B

*105

293mm (11.54in)

444mm (17.48in)

 

251mm (9.88in)

 

 

2 and 4

MP155A4(R)

MP155A5(R)

 

*155

MP210A4(R)

MP210A5(R)

 

*210

MP350A4(R)

MP350A5(R)

MP350A6(R)

2A

*350

20

495mm (19.49in)

640mm (25.20in)

 

301mm (11.85in)

 

 

2 and 4

MP420A4(R)

 

 

*420

 

MP470A5(R)

MP470A6(R)

470**

MP550A4(R)

 

 

*550

MP700A4(R)

MP700A5(R)

MP700A6(R)

 

2B

*700

495mm (19.49in)

640mm (25.20in)

 

301mm (11.85in)

 

 

2 and 4

MP825A4(R)

MP825A5(R)

MP825A6(R)

825**

MP900A4(R)

 

 

*900

MP1200A4

MP1200A5

MP1200A6

2C

*1200

555mm (21.85in)

1050mm

***
(41.34in)

611mm (24.06in)

2

MP1850A4

MP1850A5

MP1850A6

*1850

MP1200A4R

MP1200A5R

MP1200A6R

2D

*1200

555mm (21.85in)

1510mm (59.45in)

***

611mm (24.06in)

4

MP1850A4R

MP1850A5R

MP1850A6R

1850*

 

*Current ratings are at 40°C with 150% overload for 30s.
**For this rating at 575 V and 690 V, 150% overload time is 20s at 40°C and 30s at 35°C.
***Height including optional fit exhaust duct cover is 1252 mm (49.29 in) for size 2C and 1712 mm (67.40 in) for size 2D.


7400A is achieved by parallel connection of Mentor MP drives

 
 

 


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